|
|
|
|
After Lena recently obtained a Mayones custom bass, guitarist Andy has
also joined the ranks of Mayones players. He has ordered three custom
guitars which are currently being built by the company from Poland, so
they are indeed 'works in progress'. In this section, we can follow the
build of two of these one-of-a-kind instruments through photos straight from the
workshop, accompanied by explanation from the builders. We will
update this page regularly when a new stage in the build has been reached,
so keep checking back!
|
|
Rough pre-prepared neck-thru blocks with glued fretboards are shaped
according to the templates (headstock with the heel and neck profile). The
necks are now ready to fix the Ebony fretboard, headstock Maple varnish
and 3ply binding along the neck and the headstock.
|

|
|
|
Before fretting the fretboard custom markers/inlays are carved with the
very precise, computer controlled drill (so-called 'CNC machine'). The
necks are first sticked to the base to avoid any movement, then the
operator programs the CNC machine using the computer with specialised
software. The result - intriguing Staff and Razor position marker
cavities. In the next phase the cavities will be covered with the
undercoat and filled in with the acrylic pearl mass.
|
|
|
|
The position markers cavities are protected with the undercoat, filled in
with acrylic pearl mass and put off for the mass to harden. The excess of
the hardened resin is removed and the position markers takes its final
form.
|
|
|
|
While the acrylic resin is hardening, the maple top is being prepared. The
shape of the top is drawn on the Maple board. When the excess is cut away,
the top is being prepared to fix the 3ply binding. Each stage and the
final effect depicted.
|
|
|
|
The body consists of two separate pieces. Each is affixed to the neck
block and firmly held in place for the glue to harden. After fixing,
everything is shaped to form a single continuous form.
|
|
|
|
The guitar body is now complete and has been sanded. The cavities for electronics
and pot holes have been cut.
|
|
|
|
They're done! As you can see on the right, Andy now is the proud owner of
his new Mayones custom guitars. You will be able to see them for real (and
hear how they sound) when you go to see MDB on one of the upcoming gigs...
|